Bonding PolycarbonateYour best first step would be to thoroughly clean the areas that will be adhered to. This is best done by rinsing the sheets with lukewarm water before washing them in soapy water of the same temperature; use a gentle cloth or sponge and wipe it, preferably in the direction of the grain. It is important that you do not scrub or use anything with a rough surface, as the sheet will blemish. Rinse it one last time and then dry it off with another cloth.Once dried you can start the process of fusing the sheets together by applying a small trail of your methylene chloride along the edge of the sheet that you intend to fuse; be sure to carry this out in a well-ventilated area, as methylene chloride is toxic and the fumes can be harmful. It should only take a moment but give the adhesive some time to soak into the sheet and become slightly sticky before placing the edge directly onto the surface of the other sheet where you would like it to bond.Hold the sheets carefully in place, ensuring that the two surfaces that are being fused remain in constant contact. To this end it is also a good idea to apply a small amount of pressure on the sheets, encouraging a stronger bond to form. Once they are capable of supporting themselves, leave them to dry for a minimum of a full 48 hours; we recommend that you put as little strain on either of the pieces as possible; as doing so before the bond has fully formed may result in a weaker bond, or cause the two sheets to come apart.This exact same process can also be used to glue sheets of Plexiglass or Perspex to one another, but it will not work on other plastics. Acrylic can also be bonded using a different method, one that involves specifically designed acrylic glue; if you would like to find out how to glue acrylic edges then please follow the link ‘here‘.
Cut Plastic Sheeting are based on the south Coast in Ivybridge, Devon UK. We have a full manufacturing facility which enables us to offer Cut To Size Acrylic as well as Cut To Size MDF. Shop our full range of products, including our Clear Acrylic, coloured acrylic and more recent MDF Wood Sheet ranges.
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